Fiber-To-The-Home Cable Production Line – State-of-the-art Production System
Have you realized that modern light-transmitting cabling setups can operate at rates of up to 190 m per minute? Such remarkable performance results from advanced manufacturing solutions designed for rapid production.
These systems are constructed to handle multiple cabling forms, including service cables and firmly insulated cables. Their compact design, commonly less than 26 m, makes them ideal for contemporary plants.
Seamless coupling with smart factory systems ensures smooth operations. Through MES/ERP connectivity, these compact fiber unit production lines offer unparalleled accuracy and productivity. This makes them a top choice for businesses striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups are crucial for meeting the growing need for reliable connectivity. These systems are designed to create high-quality fiber optic cables that energize today’s connectivity grids. By leveraging modern innovations, they guarantee precision and speed in all phases of the production.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of uncoated strands secured with iron or FRP materials, combined with shielding casings. The result is a long-lasting and high-performance option for high-speed internet connections.
It works with various compounds, including PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system delivers accurate strain regulation, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our cutting-edge machinery merges precision, efficiency, and cutting-edge technology to deliver top-quality results. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. This ensures uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Lower energy costs |
| ≤0.02dB/km Loss | Superior performance |
| Optimal Operator Work Level | User-friendly setup |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.